The number of consumers across industries is steadily increasing. This means enterprises need to increase the volume of consumer goods they produce. To meet the growing demand for goods, industries rely on precision metal stamping.
A metal stamping parts supplier uses precision stamping to transform raw metal sheets into different shapes and sizes to meet a specified demand. The manufactured parts are used across industries for products varying from electrical appliances and industrial equipment to automobiles and aerospace machinery. Precision metal stamping combines several operations like stamping, embossing, folding etc., that work together in a series. This makes the process highly efficient and cost-effective.
Why Are Metal Stamping Suppliers Important?
Your metal stamping parts supplier's role depends on your requirements and the final product you need. The supplier you choose must have in-depth knowledge of how the metal and stamping industry work and should be able to understand client requirements. Only then can they plan and execute the orders at hand.
Tools of the Metal Stamping Supplier
The punch and stamping die is the essential tools in the precision metal stamping process. The die can be fixed with other tools that help perform additional tasks like blanking, piercing, and coining without changing the device every time. This helps save time and money.
To make highly accurate components that comply with quality checks and standards, metal stamping suppliers require high-precision tools and equipment. As the name suggests, precision metal stamping creates components that adhere to every small specification given to produce a large volume of high-quality parts.
Some metal stamping companies use in-die sensors, a technology present in every die that they make. These sensors are linked to a stamping press control system that is computerised and monitors the entire precision stamping process. This serves two purposes. One, it ensures the die is usually working and calls out any irregularities in its functioning. It also optimises the speed of the stamping press and tools to improve the production rate.
Several metal stamping suppliers also offer secondary operations as a service, which significantly brings down costs for both the supplier and the client. Secondary services include any additional personalisation tasks that you might require after production, such as hole tapping, welding or assembly and sub-assembly. This helps to streamline the production and gives you more control over the process.
Applications of Precision Metal Stamping
You almost definitely have or use a product manufactured using precision metal stamping. Manufacturers across industries use precision metal stamping for a wide range of applications. The process is explicitly used for highly complex parts that need to be produced in large quantities. These are parts required for home appliances, automobile companies, lighting products and enterprises, telecom companies, military and national security, aerospace equipment manufacturers, medical equipment manufacturers and electrical companies.
Precision metal stamping is used to produce different types of parts as well. It can be used for smaller industrial tools like metal brackets, weights, springs and bolts used in the assembling process. With the highly accurate tools used in the process, micro-precision stamping can produce parts as small as 0.002 inches in diameter. On the other hand, metal stamping is used to create military-grade equipment and industrial, automotive and aerospace equipment. These components are built to withstand high pressures and temperatures.
A metal stamping parts supplier also uses different materials for each part, depending on the client's demand. This includes softer materials like leather or wood and more robust materials like metal and metal alloys. There are also different types of metals used, namely ferrous and non-ferrous. Metal is one of the most commonly used materials because of its malleability, versatility and durability.
Things to Look for in a Metal Stamping Parts Supplier
Costs are not the only factor to consider when you're looking for a partner. While looking to create high-tolerance parts with critical features, you should keep a few things in mind while choosing your stamping supplier.
- Industry experience
- Design and production capabilities
- Tools and technology used
- Timelines and delivery schedules
- Quality control processes
- Secondary operation capabilities
Manufacturing a large volume of parts for your products is a significant investment. Make sure you carefully analyse and choose the right partner for your organisation.